GT-100 Hydraulic Wire Rope Press Machine (C Frame) Wholesale
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GT-100 Hydraulic Wire Rope Press Machine (C Frame)

The C-frame wire rope press machine is our smallest machine in C-style machines.
GT-60T hydraulic press machine is to press small size of wire rope from 1mm to 10mm.
GT-60T is usually use in factory produce slings to lift light products, such as C-clip hangers, shot fire solutions, and so on.

 

Characteristics
1. Overall basket design, small size, high strength, good concentricity, pressed slings with smooth surface
2. Round mold design and automatic positioning is easy to change different molds. 
3. The piston is automatic down after finish pressing work.
4. The piston can be controlled by time.

 

Delivery
Package: shrink wrap and iron box
Accessory: seals, high-pressure tube
Time: 10-30 days

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Technical Data
Mode No. GT-100
Max wire rope diameter (mm) Φ12
Power (KW) 1.5
Max working pressure (Mpa) 56Mpa
Max piston movement (mm) 40
The up speed of piston (mm/sec) 8
The down speed of piston (mm/sec) 10
Total length (mm) 1000
Total width (mm) 500
Total height (mm) 1050
Automatic Control
Foot switch
Company
Jiangsu Xingtai Hydraulic Manufacturing Co., Ltd.
Jiangsu Xingtai Hydraulic Manufacturing Co., Ltd.
As Hydraulic Wire Rope Press Machine Manufacturers and Wire Rope Hydraulic Press Machine Company, Jiangsu Xingtai Hydraulic Manufacturing Co., Ltd. was founded in 1992 and is located in Taizhou City, Jiangsu Province, China. The company specializes in manufacturing hydraulic wire rope pressing machines, wire rope annealing and tapering machines, aluminum sleeves, and lifting clamps. Xingtai Hydraulic is equipped with advanced production facilities, strong technical capabilities, authoritative testing equipment, and a comprehensive quality management system.

The swaging components of Xingtai Hydraulic machines are forged from high-strength alloy steel. The machine body is manufactured from a single block of material, ensuring structural integrity and long service life. Our hydraulic systems utilize a dual-pressure pump oil supply system, which enables fast upward and downward movement while ensuring a smooth pressing process. This design significantly improves pressing quality and production efficiency.

Xingtai Hydraulic machines have been exported to numerous countries, including the UK, Australia, the Netherlands, Latvia, Malaysia, Thailand, India, Russia, Botswana, Poland, and others.

Guided by the philosophy of "high quality, competitive price, and lasting commitment," we strive to meet our customers' needs and provide them with the best service. We remain dedicated to serving both existing and new clients with the same level of excellence as we work together to build a successful future.
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News
  • A wire rope sling making machine works by using controlled hydraulic force to permanently compress a metal ferrule (sleeve) around the looped end of a steel wire rope — a process known as swaging or crimping. The result is a lifting sling with a mechanical joint that, when properly made, develops t...

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  • Conclusion: Quality Lifting Wire Rope & Rigorous Maintenance Drastically Reduce Accidents Analysis of over 3,400 lifting operations confirms: using certified high-strength steel cables together with proper wire rope fittings and heavy-duty rigging gear lowers load-drop incidents by 62% to 78%. ...

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  • Before restarting the GT-60 Hydraulic Wire Rope Swage Press Machine (C Frame), operators must complete three critical pre-restart checks: (1) inspect the hydraulic oil level and verify there are no leaks, (2) confirm the swage dies are properly seated and fully closed without obstruction, and (3) e...

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Industry Knowledge

1. Core Design & Basic Working Principle of C Frame Wire Rope Press Machines

A C frame wire rope press machine is a hydraulic-powered industrial tool named for its C-shaped steel frame (tensile strength: 500-600 MPa), which houses a stationary lower die and a vertically moving upper ram/die. It operates on Pascal’s Law, converting hydraulic pressure (15-35 MPa) into linear compressive force (up to 150 tonnes) to crimp ferrules, sleeves, or end fittings onto wire ropes. The open C-frame design enables easy loading/unloading of workpieces, making it ideal for medium-duty wire rope assemblies (6-40mm diameter).

(1) Key Components & Their Functions

  • C-Frame Body: Absorbs compressive forces (up to 150 tonnes) without deformation—critical for consistent crimp precision (±0.1mm).
  • Hydraulic Cylinder: Drives the upper die; typical stroke length is 80-150mm to accommodate different ferrule sizes.
  • Control Valve: Regulates pressure and ram speed (0.5-2 m/s) to prevent over-crimping or workpiece damage.
  • Die Set: Custom-machined for specific rope diameters (6-40mm); harden steel (HRC 58-62) for wear resistance.

2. Step-by-Step Operational Cycle of a C Frame Press

The C frame press follows a standardized 4-stage cycle, with each step calibrated for precision and safety, ensuring 95% wire rope strength retention post-crimping (ANSI B30.9 compliant):

  1. Loading: Position the wire rope and ferrule in the lower die (alignment tolerance ±0.5mm); the open C-frame allows unobstructed access for workpieces up to 1m in length.
  2. Pressure Build-Up: Activate the hydraulic pump to generate target pressure (e.g., 25 MPa for 20mm rope) – pressure ramps up over 3-5 seconds to avoid shock loading.
  3. Crimping: The upper ram descends at 0.8 m/s, applying uniform pressure to the ferrule for 2-4 seconds (dwell time) to form a permanent bond with the rope.
  4. Release & Unloading: Hydraulic pressure is relieved, the ram retracts (1.2 m/s), and the crimped assembly is removed – total cycle time: 10-15 seconds per crimp.

3. Performance Comparison: C Frame vs Other Press Designs

Feature C Frame Press H Frame Press Bench Top Press
Max Force 150 Tonnes 200+ Tonnes 50 Tonnes
Rope Diameter Range 6-40mm 10-70mm 1-10mm
Cycle Time 10-15s 15-20s 5-8s
Loading Access Excellent (Open C-Frame) Limited (Closed Frame) Good (Small Workpieces)
Weight 600-800kg 1000+kg 50-100kg
4. Frequently Asked Questions

Q1: Can a C frame press handle steel core wire ropes?

A: Yes. C frame presses with 100+ tonne force capacity can crimp steel core ropes (6-40mm) – steel core ropes require 10-15% higher pressure than fiber core ropes to achieve proper crimp adhesion (95% strength retention).

Q2: How to maintain the C frame structure for long-term use?

A: Inspect the C-frame for cracks every 500 operating hours (use magnetic particle testing); lubricate pivot points weekly (ISO VG 68 oil) to prevent wear. A cracked frame must be replaced immediately – frame deformation reduces crimp precision by 40%.

Q3: Is the C frame press suitable for portable on-site use?

A: While heavier (600-800kg) than bench top presses, compact C frame models can be skid-mounted and transported to construction/marine sites. For fully portable use (e.g., field service), opt for electric-hydraulic C frame presses (110/220V power) over diesel-powered units.

Q4: What is the typical service life of a C frame press?

A: With regular maintenance, the C frame press has a service life of 10-15 years (20,000+ crimp cycles). The hydraulic cylinder requires rebuild after 10,000 cycles (costing ~10% of the machine’s original price), while dies need replacement every 2,000 cycles.