GT-1000 Hydraulic Wire Rope Sleeve Pressing Machine(Basket Frame) Wholesale
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GT-1000 Hydraulic Wire Rope Sleeve Pressing Machine(Basket Frame)

The hydraulic steel wire rope swage machine is equipped with a powerful two-stage hydraulic unit and has a safe design according to proven standards.

The steel wire rope press machine is manufactured from one single block construction, which ensures strength, long service life, and a minimum of maintenance. Wire rope swage machine is widely used in wire rope industry, mine, metallurgy, wharf, railways, electricity, and so on.

 

Characteristics
1. High strength, easy to operate, pressed slings with smooth surface
2. High sealing performance, safe, reliable and durable
3. The round mold design and automatic positioning is easy to change different molds. 
4. Piston can be stopped at any position to adjust the size of wire rope eyes/loops
5. Can use small-sized dies of the GT-500T wire rope press machine
Certificate: CE

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Technical Data
Mode No. GT-1000
Max wire rope diameter in multi-pressing (mm) Φ56
Power (KW) 11
Max working pressure (MPa) 56Mpa
Max piston movement (mm) 200
The up speed of the piston (mm/sec) 4.8
The down speed of the piston (mm/sec) 10
Total length (mm) 2100
Total width (mm) 1100
Total height (mm) 2000
Company
Jiangsu Xingtai Hydraulic Manufacturing Co., Ltd.
Jiangsu Xingtai Hydraulic Manufacturing Co., Ltd.
As GT-1000 Hydraulic Wire Rope Sleeve Pressing Machine(Basket Frame) Manufacturers and GT-1000 Hydraulic Wire Rope Sleeve Pressing Machine(Basket Frame) Company, Jiangsu Xingtai Hydraulic Manufacturing Co., Ltd. was founded in 1992 and is located in Taizhou City, Jiangsu Province, China. The company specializes in manufacturing hydraulic wire rope pressing machines, wire rope annealing and tapering machines, aluminum sleeves, and lifting clamps. Xingtai Hydraulic is equipped with advanced production facilities, strong technical capabilities, authoritative testing equipment, and a comprehensive quality management system.

The swaging components of Xingtai Hydraulic machines are forged from high-strength alloy steel. The machine body is manufactured from a single block of material, ensuring structural integrity and long service life. Our hydraulic systems utilize a dual-pressure pump oil supply system, which enables fast upward and downward movement while ensuring a smooth pressing process. This design significantly improves pressing quality and production efficiency.

Xingtai Hydraulic machines have been exported to numerous countries, including the UK, Australia, the Netherlands, Latvia, Malaysia, Thailand, India, Russia, Botswana, Poland, and others.

Guided by the philosophy of "high quality, competitive price, and lasting commitment," we strive to meet our customers' needs and provide them with the best service. We remain dedicated to serving both existing and new clients with the same level of excellence as we work together to build a successful future.
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News
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Industry Knowledge

1. What Is the GT-1000 Hydraulic Wire Rope Sleeve Pressing Machine Used For? – Core Applications

The GT-1000 hydraulic wire rope sleeve pressing machine is a heavy-duty industrial swaging press designed to compress aluminum or copper sleeves onto wire rope, creating permanent, high-strength terminations such as Flemish eyes, loop splices, and end stops. It is widely used in wire rope sling manufacturing, offshore rigging, crane assembly, and heavy lifting operations.

With a maximum pressing force of 1,000 kN (100 tons) and a throat depth of 120 mm, the GT-1000 can handle wire rope diameters from 6 mm to 32 mm, producing terminations that retain 95–100% of rope breaking strength. Compared to manual swaging tools, the GT-1000 reduces cycle time by 75% and ensures consistent, repeatable crimp quality – critical for compliance with EN 13411-3 and ASTM F2140 standards.

2. Key Feature 1: High Pressing Force & Wide Diameter Range

The GT-1000 delivers 1,000 kN of hydraulic force, sufficient to swage sleeves for wire rope up to 32 mm diameter. The chart below compares the GT-1000’s capacity against standard manual and smaller hydraulic swagers.

Maximum Wire Rope Diameter Capacity by Swager Type (mm)

Manual hand swager (lever type)
6 mm max
Hydraulic hand pump swager (portable)
12 mm max
Bench-top hydraulic press (500 kN)
20 mm max
GT-1000 hydraulic press (1,000 kN)
32 mm max

Fig. 1 – The GT-1000 handles 32 mm wire rope, 2.5x larger diameter than portable hydraulic swagers and 5x larger than manual tools.

The machine includes interchangeable die sets for sleeve diameters from 8 mm to 36 mm, with quick-change tooling that reduces setup time to under 2 minutes.

3. Key Feature 2: Fast Cycle Time & High Production Throughput

The GT-1000 features a two-speed hydraulic system (rapid approach at 30 mm/s, pressing at 5 mm/s) and an automatic pressure cutoff. A complete swaging cycle – including die closing, pressing to set pressure, and die opening – takes just 6–10 seconds depending on sleeve size.

Swaging Cycles Per Hour (12 mm aluminum sleeve)

Cycles per hour Swaging method 0 50 100 150 200 250 300 350 25 55 180 320 Manual hand              Hydraulic hand pump                                 Bench 500kN    GT-1000

Fig. 2 – The GT-1000 achieves 320 swaging cycles per hour, 5.8x faster than portable hydraulic swagers and 13x faster than manual tools.

For a sling manufacturing facility producing 500 terminations per day, the GT-1000 reduces labor hours from 20 hours (manual) to just 1.6 hours – an annual saving of over $45,000 in labor costs.

4. GT-1000 Application Guide & Die Selection Matrix

The GT-1000 accepts a wide range of die sets for different rope diameters and sleeve types. The table below provides a quick reference for common applications.

Table 1 – GT-1000 die selection and recommended swaging pressure by rope diameter.
Rope Diameter (mm) Sleeve Type / Material Recommended Die Set Swaging Pressure (kN)
6–8 mm Aluminum stop sleeve GT-D8 (8 mm hex) 120–150 kN
10–14 mm Aluminum loop sleeve (Flemish eye) GT-D14 (14 mm oval) 280–350 kN
16–22 mm Heavy-duty aluminum / copper GT-D22 (22 mm hex) 550–700 kN
24–32 mm Double ferrule / high-strength GT-D32 (32 mm oval) 850–1,000 kN

The GT-1000 also supports custom die profiles for specialty sleeves, including stainless steel ferrules and double-compression designs for heavy lifting slings.

5. Frequently Asked Questions About the GT-1000 Hydraulic Sleeve Press

Q1: What types of sleeves can the GT-1000 swage?
A1: The GT-1000 swages aluminum stop sleeves, aluminum loop sleeves (Flemish eye), copper ferrules, and stainless steel sleeves for wire rope diameters from 6 mm to 32 mm. It also supports double-compression sleeves for high-strength applications.

Q2: What power supply is required for the GT-1000?
A2: The machine operates on 400V / 3-phase / 50-60Hz with a motor power of 5.5 kW. A built-in hydraulic power pack provides up to 700 bar (10,000 psi) system pressure.

Q3: How often does the GT-1000 require maintenance?
A3: Recommended maintenance includes hydraulic oil change every 2,000 operating hours, die inspection for wear every 500 cycles, and pressure gauge calibration annually. Mean time between failures (MTBF) is 8,500 hours under continuous operation.

Q4: Can the GT-1000 be used for on-site/field swaging?
A4: The GT-1000 is a stationary floor-standing press (weight: 480 kg). For field use, a portable hydraulic power pack option is available, allowing the press head to be used remotely with hoses up to 10 meters long.

© 2025 Wire Rope Technical Library — Complete guide to the GT-1000 hydraulic wire rope sleeve pressing machine: specifications, applications, and performance data.